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Capabilities

Design and simulation tools, fabrication, measurement

Not a simulation-only shop, and not a fabrication-only shop. Prediction, fabrication, and measurement happen in the same team.

Design and simulation software

Tool selection follows the product segment and the question being asked.

FreeCAD
Precise 2D and 3D modeling
FreeCAD FEM
Structural analysis, thermal-structural coupling, thermal deformation and stress
OpenFOAM
Open-source CFD for detailed flow and heat transfer
SimFlow
Fast thermal and flow analysis on the OpenFOAM engine
Heat pipe / vapor chamber performance code
In-house code, validated across a range of applications
Siemens FloTHERM
Structured-grid electronics cooling analysis (customer license required)
Ansys Icepak
Electronics thermal analysis at package, board, and system level (customer license required)
Ansys Fluent
Detailed CFD for complex flow and heat transfer (customer license required)

Prototyping

Low volume and short lead time through our fabrication partner network.

Vapor chamber · heat pipe
Stack design, wick structure and material development, vacuum sealing process validation
Graphite · thermal sheet processing
Die cutting, lamination, attachment condition setup
Thermal interface materials
Development of high-conductivity pads, pastes, and adhesives
Precision stamping
Thin-plate thermal parts, progressive die development
Die casting · extrusion
Aluminum heat sinks and thermal housings
CNC machining
Prototypes and low-volume precision parts
Diffusion bonding · brazing
Vapor chambers, liquid cooling cold plates, flow channel structures
Micro cooling fan
Low noise, high performance BLDC mocro cooling fan and blower
Thermal module assembly
Optimized thermal solution assembly in customer's system

Measurement and test

Simulation results are always checked against hardware.

Heater mock-ups and power supplies
Heat source emulation and load profile reproduction
Multi-channel temperature data logger
Simultaneous multi-point thermocouple measurement
Infrared thermal camera
Surface temperature distribution and hotspot visualization
Thermal property measurement
Interface resistance per ASTM D5470, plus laser flash (LFA) and Hot Disk methods
Wind tunnel
Heat sink and fan performance characterization
Reliability test equipment
Temperature-humidity chamber, thermal shock tester, salt spray tester
Acoustic noise measurement
Semi-anechoic chamber, Dummy head mic, FFT analyzer

Tools are chosen for the question

The tool that answers a concept-stage question is not the tool that closes a detailed validation. At kickoff we agree the analysis objective and the accuracy required, then pick the tools and measurement methods to match.

Tell us what's stuck

No CAD data or 3D model required. Share heat load (W), form factor, and target temperature (°C), and we will come back within two business days with an approach and an estimated lead time.

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